An update:
Had a minor leak at the radiator where the inlet pipe was knocked out of round.
![Angry](https://bitcointalk.org/Smileys/default/angry.gif)
Removed existing fitting, sweated on a 90 deg connector (which I wanted to use anyways, if you got to resweat the pipe at least make it an upgrade). Was water tight for 12 hours+.
My Primoflex Pro LRT tubing (ID: 7/16 OD: 5/8) arrived. A perfect fit for 1/2" PEX connectors. Nice and flexible. I updated the fitting on the rig to 1/2", attached the tubing put the inline no leak quick disconnect connectors and ran the loop to the manifold.
Had a minor leak when cutting water on. The 1/2" barbs I bought don't fit on the "metal side" of the waterblock (they fit fine on the other end).
![Angry](https://bitcointalk.org/Smileys/default/angry.gif)
They threads are too long and they bottom out before compressing the o ring completely. Luckily I had a pair of 1/2" barbs hanging around. BTW large amounts of shop towels underneath all fittings made initial water turn on less scary. Used hair dryer to remove any water (I didn't see any but I am paranoid). Leak tested it for 12 hours. Looks good.
Powered up the rig this morning.
cgminer version 2.3.1 - Started: [2012-03-23 11:43:21]
--------------------------------------------------------------------------------
(10s):2963.1 (avg):2994.1 Mh/s | Q:4149 A:1364 R:19 HW:0 E:29% U:20.83/m
TQ: 10 ST: 11 SS: 8 DW: 1957 NB: 5 LW: 4549 GF: 1 RF: 0
Connected to http://192.168.0.189:9332 with LP as user user/1000+1
Block: 000007efc04c94ca1185fdc1e6565e85... Started: [12:43:03]
--------------------------------------------------------------------------------
[P]ool management [G]PU management [S]ettings [D]isplay options [Q]uit
GPU 0: 47.0C 960RPM | 371.2/370.9Mh/s | A:199 R:2 HW:0 U: 2.84/m I: 8
GPU 1: 48.0C 960RPM | 371.1/370.8Mh/s | A:184 R:5 HW:0 U: 2.63/m I: 8
GPU 0: 47.0C 960RPM | 371.2/370.9Mh/s | A:200 R:1 HW:0 U: 2.86/m I: 8
GPU 1: 48.0C 960RPM | 371.1/370.8Mh/s | A:182 R:3 HW:0 U: 2.63/m I: 8
GPU 4: 45.0C 960RPM | 371.1/370.8Mh/s | A:179 R:1 HW:0 U: 2.55/m I: 8
GPU 5: 48.5C 960RPM | 371.2/370.8Mh/s | A:184 R:1 HW:0 U: 2.63/m I: 8
GPU 6: 49.0C 960RPM | 371.2/370.8Mh/s | A:170 R:4 HW:0 U: 2.43/m I: 8
GPU 7: 48.0C 960RPM | 371.1/370.8Mh/s | A:174 R:2 HW:0 U: 2.48/m I: 8
--------------------------------------------------------------------------------
[2012-03-23 12:53:14] LONGPOLL requested work restart, waiting on fresh work
[2012-03-23 12:53:19] LONGPOLL requested work restart, waiting on fresh work
[2012-03-23 12:53:21] LONGPOLL requested work restart, waiting on fresh work
[2012-03-23 12:53:28] Accepted 00000000.5031a643.261ef557 GPU 0 thread 0 pool 0
[2012-03-23 12:53:33] Accepted 00000000.29cdb6c5.b7edd474 GPU 6 thread 6 pool 0
Clocks are 830/150 at stock voltage. (Most of cards were stable @ 870 but I decided to start low).
I am planning on eventually overvolting them slightly but that requires a bios flash. I think 900/150 @ 1.125V should be possible which should give me 3.2 GH/s per rig.
Ambient is about 33C. I have the garage closed with no AC to simulate hotter ambient temps of this summer. I don't have my radiator fan yet so this is using a 14" desktop fan pushing minimal air through radiator.
Looking good so far.
Whats next:
Hopefully this weekend I can get the second rig connected to the loop. Also want to mount the manifold to project plywood and start planning the PEX runs. I also need to go grab the server rack I bought off a friend. The next phase involves 20 danger den waterblocks (sound a bulk discount of $99 per block), 5 more server chassis, 50ft of tubing, and some fittings.