Obviously the largest cost is going to be postage. Sending out 10,000 paper wallets will cost $5000 if we do not get a bulk rate.
the dev is "going postal"! :psnail mail coin
This needs an award of some sort.
We have been building a mailing list. A mailing list of people that are not involved in bitcoin at all.
I do not think you understand the power this coin will hold when thousands of new people suddenly download and run our wallet.