I would really be interested in a bunch of super cheap physical bitcoins that are loaded with maybe $5 or something on them, so I can buy like 30 or 40 of them, and just give them to friends and family. All the people making physical coins are selling them for crazy dollar amounts. But a bitcoin could be a piece of cardboard. These coins don't need to be expensive, elaborate, or even gold plated. Maybe this is a business idea for someone.
-B-
I wouldn't mind doing this, but production costs, mould fees, shipping fees and gas drop offs, project time, and time spent on preparing each individual coin still needs to be covered. This is why peeps have a markup. Time is finate and needs to be worth setting aside for other than just for fun.
/end enlightenment :)