the wall between the garage doors is a support beam. No can do
Well, actually it's a column, but that's the engineer in me speaking through my OCD.
I have 6" non-insulated ducting to exhaust the heat and I'm surprised at the noise reduction. That alone makes a 100% fan quieter than a 65% fan without it. Have you tried a shorter length, like say 10" over the exhaust fan only? I am wondering if that would be enough to make a noticeable difference.
I'm not understanding the physics as to why a 6" long tube on the end makes it any quieter. Do you have dB meter readings to back this up?
the pitch changes with more length and since the air travels further it also exits that tube at a slower speed.
my meter readings on non insulated tubes were about 1db less but a bit pitch difference.
I used 7 inch concrete forms (sonotubes)
I used 7 inch metal duct work.
7 inch tubes fit right over the fan the 7 inch product from homedepot is very good
here is a cheap home depot product - but it is six inches it will not fit right
http://www.homedepot.com/p/Master-Flow-6-in-x-25-ft-Insulated-Flexible-Duct-R6-Silver-Jacket-F6IFD6X300/100396935here is what I used 7 inch r8
http://www.homedepot.com/p/Thermaflex-EverClean-7-in-x-25-ft-HVAC-Ducting-R8-0519-0700-0003/203767737big price difference