How often does this happen? I too am using the latest firmware but for me it's stable. 1 day and 13 hours uptime.
With the latest firmware, it only happened once around 23 hour mark, but when it does happen and can be costly.
Ok, that is odd. As far as I am aware the latest firmware is supposed to fix this issue. Perhaps there is something peculiar to your unit alone that causes the bug to still manifest itself.
Also did you make sure you're really running the latest firmware - 3/21/2013.
Ssh into the box and go into /etc
and then run: "cat avalon_version"
it should read:
20130321
cgminer-7c1428a
luci-46afd4a
openwrt-package-10ee304
Mine is still going, 1 day 18 hrs 22 min
I don't think this should make any difference but I have mine set to Failover mode. It will mine on btcguild and if that fails it will switch over to a backup pool. BTCguild with vardiff setting at 32 (I debated increasing it to 64 but I don't think it will make that huge of a difference).